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Cases


Tuqiang Company has passed ISO14001:2005 environmental management system certification, ISO9001:2005 quality management system certification and ISO45001:2018 occupational health and safety management system certification. As always, we insist and never forget the original intention......

REXFOS Pumps is an international pump company which is manufacture in China. REXFOS is technology driven and market-oriented. We offer products for water treatment, pulp & paper, power, chemical, oil & gas and general industries. Since 1986.

Product Description


Pre-contract design and organization

Set up a project team, with engineers with certain experience as the head, and provide relevant personnel according to the characteristics of specific contracted projects, such as field engineers, safety engineers, construction personnel, etc.

On-site engineers have technical exchanges with customers' on-site operation and application related personnel, technical management related personnel and quality management related personnel, and have a deep understanding of on-site requirements, operating habits and working conditions.

The purchasing department, production department, quality inspection department, research and development department, logistics department, resource department and other departments of the company fully cooperate to formulate the implementation plan.

Conduct technical seminars, optimize the design of the structure, and communicate with customers immediately.

Design the transformation diagram and mold diagram of prefabricated parts in each part.

Formulate various required material formulas and production plans or commissioned processing plans.

Prepare raw materials, construction machines and tools needed for production.

Determine the transportation plan.

Site operation

Basic requirements of construction

Protective equipment must be worn correctly before taking up the post.

No drinking for four hours before class.

Keep concentration at work.

When disassembling and transporting the tundish, it is necessary to ensure that the spreader is safe and effective, hang it firmly and transport it to the designated place, and inform the surrounding personnel to leave before operation, so as to prevent others from being injured.

When putting the tundish, it should be slow and steady, and inform the surrounding staff to leave in time to prevent others from being injured.

The bottom and wall of tundish should be cleaned, and there should be no residual materials and dry powder.

When repairing the tundish, it is forbidden to put heavy mud buckets along the tundish to prevent the repairers from being injured by falling.

In the process of filling dry materials, you must stand well to prevent falling.

When using the vibrator, there must be a safety shield to prevent personal injury accidents.

The surface temperature of permanent layer on the inner wall of coating tundish should be between 80-120℃ in summer and 100-140℃ in winter.

The water temperature is required to be within 10-40℃, and the amount of water added is about 18% to 22%. After the material is added into the blender, it must be stirred evenly, and the stirred material should be smeared within half an hour.

The coating thickness of tundish shall be applied according to the package condition.

Don't add too much at a time, and smear it immediately after feeding, in case the material becomes dry and can't be smeared.

When the daubing material is put into the bag, the waste should be reduced as much as possible, so as to avoid insufficient daubing thickness in some parts, which will lead to poor sintering and affect the use.

Clean up the sundries in the bag after daubing.

After daubing, it should be cured naturally for more than 8 hours before baking.

Before leaving work, clean up the site and turn off the power that is no longer used.

Before entering the factory, you must wear labor protection articles as required, and fasten the safety helmet belt. No one is allowed to enter the work site without a helmet, and heat protection clothes, masks, protective masks and long canvas gloves must be worn during masonry, maintenance and cutting operations (welding gloves).

When entering the factory building, you must take the safe passage, and it is forbidden to walk under the hanging objects. Watch your step when going up and down the stairs and hold the handrail.

This post safety regulation controls the hazards identified in the operation in order to control the hazard factors and ensure the safety and health of employees in the operation process. Employees must receive safety education seriously and actively during the operation. Participate in all kinds of safety activities and receive safety education on time and on schedule. After an accident occurs in a similar position in other departments, this operation must immediately check whether there are still unidentified hazards in this position to identify the hazards.

Occupational hazard factors of maintenance and masonry posts: Occupational contraindications personnel confirmed by the Company's Center for Disease Control after physical examination, such as dust, noise and high temperature, shall be transferred from their posts.

Wear an effective seat belt when climbing more than 2 meters.

Pay attention to traffic safety. On the way to and from work, motorcyclists, mopeds and cyclists should abide by the traffic laws and regulations, go their own way, do not exceed the speed limit. Stop, look around and then pass when crossing the road. When the road is slippery in rainy and snowy weather, the riding speed shall be slowed down to ensure safety.

Keep the working site clean and tidy. The tools and instruments in the tools and instruments cabinet shall be placed in a neat and orderly manner. All kinds of books, newspapers and magazines unrelated to the work shall not be stored.

Consciously abide by traffic laws and regulations, and actively participate in traffic safety study. Non-motorized motor vehicles are strictly forbidden to stop in and cross the factory building.

Operators must follow the principles of this Safety Regulation, Post Regulation, Technical Regulation and Technical Liaison Sheet in their work, and conduct production, operation, maintenance, etc. on the principle of safety confirmation in advance, and work can only be carried out after it is safe and correct.

You must pay attention to all kinds of safety warnings, warning signs, signs and signals when entering the factory. It is not allowed to damage and move safety facilities such as safety signs at will.

Smoking while operating is prohibited. Smoking must be in designated places.

In the process of operation, when there is a contradiction between production and safety, the principle that production obeys safety shall be strictly implemented.

No one can work independently without a post operation certificate.

Ensure that all kinds of control switch alarm devices are intact. Short-circuiting or forced locking of equipment by external force must be jointly confirmed by the shift leader and spot inspection (or operation and maintenance) before implementation.

Before use, the slings can only be used if they are inspected according to the routine requirements and meet the use requirements.

Strictly follow the "Ten No Lifting" principle, and when lifting all kinds of operations at the same time, there must be a special person to command and the objects must be firmly tied; When the crane is in operation, its own walking area must be safe, and the lifting objects must not pass above the human body and equipment; It is forbidden to overload lifting objects; It is strictly prohibited to use steel wire ropes that are chemically corroded, scalded, rusted, knotted, or broken, and do not meet the load requirements.

When relevant operators in the operation area need hot work, they must issue valid and qualified hot work certificates.

Each region shall regularly check the fire-fighting equipment and fire hydrants every month and make a record of the check.

Personal injury accidents shall be reported in strict accordance with the accident plan process. When a general accident occurs, it shall be implemented according to the process of step-by-step reporting.

Safe construction 

Table of Hazards and Control Measures for Tundish Post  
No.   Activity   The first kind of hazard source   The second kind of hazard source   Possible accidents or occupational diseases   Existing control measures  
1 Refractory unpacking   Bundled packaging tape  Improper standing of personnel  Object strike  When cutting the iron belt or plastic belt, don't stand in line with the belt, but stand on the side of the belt 
2 Refractory handling  Refractory in handling  Improper personnel position, inattention, careful handling of objects to prevent bricks from slipping from hands. Object strike  careful handling of objects to prevent bricks from slipping from hands.
3 Tundish baking   Coal gas   No gas detector, pipeline corrosion damage Poisoning and suffocation   1. Carry effective gas detector 
2. Hold a valid gas operation certificate 
3. Two people walk together and monitor each other 
4 Coating operation in summer High-temperature The operating time of personnel is not effectively controlled, and the cooling facilities are damaged. Occupational disease due to physical factor The coating is prone to heatstroke in summer, so do a good job in heatstroke prevention and cooling of the coating in summer
5 Coating slag weir placement Weir plate in lifting The slings were not confirmed in the operation area, and the personnel failed to avoid them effectively.   Lifting injury   Spot check of special spreader Before the slag weir plate enters the tundish, the crane instructor reminds the operator to stop working and take avoidance.
6 Installation and removal of tundish cover Cover in lifting   Improper standing of personnel   Lifting injury   It is forbidden to put your hand on the joint between the chain and the cover, and hold it above the hook to prevent extrusion injury.
7 Stopper lifting Stopper in lifting Before the operation, the spreader was not confirmed, and the personnel stood improperly. Lifting injury Before installation, carefully check whether the spreader is qualified, and replace it in time if cracks are found; Do not put your hand between the spreader and the lifting ring.
8 Stopper installation Stopper cross arm   Personnel standing improperly or hitting with uneven force   Object strike  When pushing and pulling the cross arm, grasp the handle. It is forbidden to grasp it directly under the cross arm with your fingers, so as not to squeeze the cover
10 Stopper installation   Rib plate of tundish cover   Improper standing or uneven exertion of personnel Other injuries (sliding)   Because of the high temperature of the cover and its rib crosspiece, it is easy to slip and trip over, so avoid excessive force during operation. At high temperature, you can also place a fiber cover plate to prevent slipping, and your feet are sure to stand firm. Be careful not to fall into the tundish.
11 Hanging off of stopper   High temperature of stopper cross arm   Improper hand position and high temperature scald Scorching It is forbidden to hold the cross arm by hand, so as to avoid being scalded or crushed by the cross arm.
12 Trolley running   Moving trolley   Not keeping a safe distance from the moving trolley Object strike Confirm that there are no obstacles and people in the driving direction
13 Mechanism repair Falling mechanism Failing to check the spreader in the operation area or improperly standing during operation Object strike  Before operation, carefully confirm that the spreader is really hung on the SN mechanism, and two people cooperate with the operation No one is allowed under the mechanism
14 Electric welding operation Electricity Broken lines and nonstandard labor protection articles   Electric shock   The power supply of electric welding machine must be one knife, one leakage and one box.  2. Turn off the power switch and wear insulating gloves when welding the handle wire.
26 Welding slag removal operation   Welding slag splashed during cleaning   Inadequate eye protection Object strike  Wear protective glasses properly
27 Mixer cleaning   Cleaned tool rest   Encounter the cleaned tool rest during operation   Object strike and slide   The space is small, so don't use too much force to avoid hitting the tool holder with empty force.
28 Operation of related parties in the area Construction machinery, sundries, people Entering the site without observing and confirming the surrounding things Object strike, fire, vehicle injury Illegal entry into the warning area of relevant parties, standing directly under the hanging objects,
29 Commuting traffic Running vehicle Inadequate peripheral confirmation Vehicle injury Pay attention to traffic safety. On the way to and from work, motorcyclists, mopeds and cyclists should abide by the traffic laws and regulations, go their own way, do not exceed the speed limit. Stop, look around and then pass when crossing the road. When the road is slippery in rainy and snowy weather, the riding speed shall be slowed down to ensure safety.
30 Forklift loading Running vehicle Improper position of commander Vehicle injury When working with the forklift, the qualified personnel must keep an effective safe distance (more than 5 meters) from the vehicle and ensure that they are within the good sight of the forklift driver
31 Walking in the factory building Objects in crane lifting Failure to confirm the surrounding environment when walking Lifting injury It is necessary to pay attention to the traveling crane when passing through the plant and not to pass under the crane; When passing through the lifting area of the high-temperature molten steel container, personnel must avoid passing through
32 Installation of water inlet Water inlet in installation Improper hand position or failure to confirm the attachment of the mechanism during operation Object strike Hold the upper nozzle firmly with both hands when moving it, and handle it gently to avoid the upper nozzle slipping and hurting people or damaging the nozzle; Pay attention to the hand position when centering the rotating mechanism, and do not hold it on the contact surface between the bracket and SN mechanism to avoid squeezing hands.
33 Disassembly and installation of stopper mechanism Rod stopper mechanism in lifting Improper hand position during operation Lifting injury The operator's hand must be supported on the big flange of the stopper mechanism
34 In and out of tundish Ladder Inadequate personnel confirmation and ladder placement is not stable Slip down Use a ladder when going up and down the tundish. Make sure to go up and down properly, step firmly under your feet, place the ladder stably, and be careful of sliding down
35 Integral pouring of tundish Lifting and demoulding of mould core The lifting point is not firm, and the personnel stand improperly Lifting injury When the fetal membranes are lifted off, confirm that the lifting points are firmly connected, and personnel shall avoid 5 meters away when lifting
36 Operation of electrical equipment Electrified equipment Broken line or wet hand operation Electric shock Contact point inspection of electrical equipment is in good condition; It is forbidden to operate the vibrator with wet hands
37 Feeding material mixing Running mixer Hands or tools extend into the mixer Mechanical injury It is forbidden to put hands or tools into the mixer during the operation. If there is any abnormal phenomenon such as material door jam, it must be stopped and powered off for treatment
38 On-site walking Water stains on the ground Slip caused by inadequate confirmation Slip down When lifting the bucket, pay attention to the water stains, and step on them firmly.
39 Feeding material discharging Unevenness on fetal membrane Slip when the gate is opened Slip down Don't use too much force when opening the charging door to avoid slipping
40 Disintegration of castable refractory Tundish opener in operation Enter into the operation scope of the tundish opener venturesomely Vehicle injury tundish opener's work scope should be well fenced to avoid irrelevant personnel entering by mistake Personnel are prohibited from passing through the rear of tundish opener.
41 Knife placement Drive rod Uneven placement Object strike When placing the knife, make sure that the driving rod is placed smoothly, so as to prevent the driving rod from sliding and squeezing hands
42 Knife placement Knife positioning block The hand position is not standardized Other injuries When the knife positioning block is rotated into position, pay attention to the position of hands to avoid squeezing.

Key words:

hardware

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